#25 – HOW TO SCIENTIFICALLY PREDICT THE FUTURE (WELL, AT LEAST FOR YOUR PROCESSES) – DR. GIOVANNI SIEPE

Dr. Giovanni Siepe pixWhat exactly do we mean when we talk about prediction? Nobody ever seems to get it right.  Does it have any relevance at all for management?  The answer to that question is a resounding yes!

WHAT DO WE MEAN WHEN WE TALK ABOUT PREDICTION?
There is an ongoing discussion about the meaning we assign to the words “prediction” and “forecast” among economists and scientists.  Their major concern seems to be our ability to “predict” extra-ordinary events. How do we define an extra-ordinary event?  As it is extraordinary, we might assume that by its very nature it cannot be predicted.  So why do we bother?

The problem is that the very definitions of “prediction” and “predictability” have been heavily misunderstood and, as a consequence, we also misunderstand the definition of an extra-ordinary event.  Referring to ‘Black Swans’ and ‘fat tails’ can be misleading.

WHAT WE CAN PREDICT – PROCESS BEHAVIOR
There is indeed a realm where predicting things is not just possible but crucial.  Thanks to the work of Walter A. Shewhart (and indeed Dr. W. Edwards Deming), we can measure and predict processes.

Why should that be of interest to anyone?  Because every repeated activity in an organization is a process.  Predictability in management concerns the behavior of processes.  Thanks to the development of a technique known as Statistical Process Control, we can measure a process and how it oscillates between its own upper and lower limits.

The upper and lower limits are “intrinsic” to the process, and are calculated – not imposed like specifications – from the process behavior itself.  It is the intrinsic (natural) oscillation of the process that determines the limits.  The “calculation” of the limits, based on a statistical formula, is very simple.

The first step is to define what a process is.  We define a process as a set of activities that repeat themselves over time according to a given procedure.

Here the concept of time is extremely relevant.  What we are going to investigate is something that changes over time, that is dynamic, not static.  In order to understand our reality we don’t need a snapshot, we need to shoot a short “movie” of it.  What we want to measure is the variation that affects our process.

HOW TO MEASURE THE BEHAVIOR OF A PROCESS
Let’s assume we know the algorithm for calculating the limits of our process. The mathematics behind their calculation is 100 years old, and can be found in any book about Statistical Process Control. (See also Wikipedia.)

We use the first 20-25 data points of a series to calculate the limits, and we “set” the limits accordingly.  Afterwards, we monitor the unfolding of the process and we study the trend.

What do we do with the chart we obtain?  How do we use it to make “predictions” about the process?  The rules are simple.  They are “empirical” rules, based on statistical and economical considerations, but NOT dictated by any statistical prejudice.  We use statistical considerations because we use statistics to calculate the limits, and economical considerations because we set the rules so that we don’t waste time and money investigating something that is irrelevant.  This is because we are interested in achieving knowledge that gives us a real, practical advantage.

In our next post we will look in detail at the tool for measuring the behavior of a process and how this can help us with the Quality of what we do.

Previously published at Thinkovate – From Intelligent Management blog at:  www.Thinkovate.com site

 Our programs on Statistical Process Control:

Start Making Sense: Intro to Statistical Process Control

Further reading from us:

Why Management Decisions Must Consider Variation
Managing Variation: Why Entropy Matters
Variation and Processes
Variation

Bio: 

Dr. Siepe is a Partner of Intelligent Management Inc. He is a physics graduate with a research thesis on the General Theory of Relativity. Dr. Siepe has over twenty years experience in the management of Industry. His special area of interest in The Decalogue methodology is Statistical Process Control. He has worked extensively on simulations and has gained over the years a profound understanding of the management of variation for the successful running of operations: from replenishment to manufacturing to sales.

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