#221 – VIEW FROM THE SHOP FLOOR ON WHAT IS PREVENTING IMPROVEMENT – JAMES KOVACEVIC

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AAAAAAI recently had a very interesting  discussion with a craftsman at a large automotive manufacturer.  During this discussion, he outlined a few of the issues he saw in his plant, and why they weren’t able to overcome them.

The craftsman indicated that he had been reading my previous posts and that it all made sense.  In fact, he stated, ” it is common sense, but we don’t have that here”. Continue reading

#182 – ENGINEERING LEADERSHIP LESSONS FROM JAPAN – GARY HINKLE

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02WEB-144x150-144x150Toyota’s ongoing success is often attributed to their legendary quality and manufacturing systems. Another important element that doesn’t get as much attention is the role of Toyota’s Chief Engineers.

I recently read The Toyota Product Development System (by James M. Morgan and Jeffrey Liker) where I learned that each Toyota product has a Chief Engineer who is responsible for the design, manufacturability and sales of that product. Yes, even sales, because Toyota’s philosophy is that the vehicle’s design has to be attractive to consumers, and if they don’t get design and manufacturability right, sales suffer. Continue reading

#170 – WHAT DOES ELOQUENT DESIGN MEAN TO YOU? – JOHN AYERS

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AAAEloquence has many definitions primarily applied to speaking and writing.  One definition is the art or practice of using fluent, forceful, and persuasive discourse. Over the ages, authors have variously described eloquence as “words sweetly placed and modestly directed” (William Shakespeare), “a painting of thought” (Blaise Pascal), “the poetry of prose” (William Cullen Bryant), “the appropriate organ of the highest personal energy” (Ralph Waldo Emerson), and “the art of clothing the thought in apt, significant and sounding words” (John Dryden). Continue reading

#169 – PDCA IS NOT BEST PRACTICE – GREG CARROLL

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team-carroll-150x150There is a gaggle of Management Consultants pushing the 20th century mantra of Good Management Practice as a panacea to all the ill of today’s business environment. The key plank in most of these methodologies is that old chestnut “the PDCA cycle” for Continuous Improvement. If your consultant wears this as a badge, run a mile

Business Management is no longer just about Financial Accounting or Office Administration.  And Best Practice is not just someone’s vague opinion.  Leading businesses from around the world have, thru the international standards organization, put down a comprehensive set of guidelines for a broad range of Systems Management areas covering the lifecycle management Best Practices. Continue reading

#128 – COMMON SENSE ESSENTIALS TO GREAT DESIGN – JOHN AYERS

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AAAThere are many design rules of thumb I have heard over the years. For example: KISS (keep it simple stupid); make it idiot proof; be realistic with tolerances; do not make assumptions that are not realizable (zero gap for instance); and many more. The most important rule of thumb I have experienced is “common sense”.   To illustrate my point, I have a few examples that are below. Continue reading