#416 – WHEN TO TAKE ACTION ON FIELD FAILURE DATA – FRED SCHENKELBERG

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Not much. You need just enough field failure data to identify the root cause and determine if and how to resolve the problem.

Field data will accumulate even if your program works diligently to prevent failures.

The actions taken before the reported failure will frame when you need to take action. Continue reading

#415 – DESIGN OF EXPERIMENTS – FRED SCHENKELBERG

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During the design phase, we make decisions that create the eventual reliability performance of a product.

It is the decisions we make that matter.

Also during the design phase, we explore numerous questions.

  • Is this the right solution to provide a function?
  • Does vendor A provide a robust solution?
  • How will manufacturing variability impact quality?
  • Will this design work for all customer situations and environments?

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#414 – ROLE OF LEGENDS IN YOUR RELIABILITY PROGRAM – FRED SCHENKELBERG

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One of my favorite things to do when visiting a new company, it at lunch or during a break, ask:

“Any major disasters that impacted reliability?”

Typically, there are three stories that start with, “Remember the… “, or, “One time…”

It seems every organization has legendary stories in the organizational memory. Continue reading

#413 – REWARDS AND INCENTIVES: HAVE AN IMPACT ON RELIABILITY – FRED SCHENKELBERG

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A maxim of business management is to measure what is important.

The focus on aligning metrics, rewards, and incentives is not a new concept. Many businesses create target focused incentives with the expectation it will assist achieving those important business goals.

In many cases, simply monitoring a metric improve the team’s ability to achieve a specific goal. Continue reading

#412 – RELIABILITY QUESTIONS TO ASK YOUR SUPPLIER – FRED SCHENKELBERG

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Here’s a question for you: Do you ask your suppliers the right questions concerning reliability?

Probably not.

If you are getting the right information from your suppliers, then you would enjoy few supplier related field issues, or as little downtime or low warranty costs.

Asking the right set of questions will help you gain the understanding you need to improve your reliability performance. Continue reading