#441 – USING A DELTA PROGRAM TO MINIMIZE EARLY FIELD FAILURES – FRED SCHENKELBERG

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Failures happen. Sometimes product failures happen quickly.

You just bought a new feature rich computer and discover it doesn’t work. Right out of the box, it will not power up. Conversations with the tech support and it’s a trip back to the store. Continue reading

#440 – MECHANICAL SYSTEMS RELIABILITY TESTING – FRED SCHENKELBERG

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Mechanical systems wear out and fail eventually. The ability of a structure to support a load, move through the specified range of motion, or spin degrades with use and time. Even our joints eventually wear out.

Accelerated life testing (ALT) has plenty of literature concerning the failure mechanisms unique to electronic components and materials. This is partially due to the limited number of unique electronic components compared to the often custom mechanical designs. ALT also has value as it provides information about a system’s reliability performance in the future. Continue reading

#439 – THREE ELEMENTS OF SAMPLE SIZE CONCERNING DECISION MAKING – FRED SCHENKELBERG

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The trite answer is just as many samples as you need and not one more.

A better answer is enough samples to make the right decision. The realistic answer is you will not enough samples.

“How many samples?” is an oft-asked question when planning for quality or reliability testing. Continue reading

#437 – FAILURE ANALYSIS: KEY FOR LEARNING FROM FAILURE – FRED SCHENKELBERG

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Why do so many avoid failure?

In product development of plant asset management, we are surrounded by people that steadfastly do not want to know about or talk about failures.

Failure does happen. Let’s not ignore this simple fact. Continue reading